Paper Battery Construction and Working

Electronic devices and gadgets require a power supply (either AC or DC), this power supply can be taken directly from the mains power supply or from the electrical batteries. The battery can be defined as an electronic device comprised of (one or more) electrochemical cells. The chemical energy of the electrochemical cells can be converted into electrical energy. Based on different criteria batteries are classified into various types such that based on rechargeable condition they are classified as rechargeable batteries and non-rechargeable batteries. The advancement in technology developed environmentally friendly and more flexible batteries such as paper batteries. In this article, let us discuss about paper battery construction and working. But, primarily, we must know what a paper battery is.

Paper Battery

Paper Battery
Paper Battery

The flexible and thin energy storage device which can be used as a battery is called as paper battery. This paper battery can also be used as a capacitor. This battery can be produced by merging the nanotubes (made using carbon) and nano-composite paper (made using cellulose). The paper battery consists of property of a battery – high-energy storage capacity and property of super capacitor – high-energy density and thus, produces extreme power.

Paper Battery Construction

The major components used for the construction of paper battery include:

  • Carbon Nanotube (CNT) used for cathode terminal
  • Lithium metal (Li+) used for anode terminal
  • Different types of electrolytes that include blood, urine, and sweat (which are termed as bio-electrolytes)
  • Paper (Cellulose-Separator)

7-Simple Steps for the Construction of Paper Battery

Step 1: Take a cellulose-based paper and apply black carbon ink on it
Step2:  Spread this ink applied on the paper
Step3: After spreading ink, laminate a thin film over the cellulose surface
Step4: Heat the cellulose paper for 5min at 80 degrees C
Step5: Then, peel off the film from the substrate
Step6: The electrodes of paper battery are formed by film. The electrolytes LTO and LCO are connected to different films
Step7: The functioning of paper battery can be checked by connecting battery terminals to the LED

Paper Battery Structure
Paper Battery Structure

Paper Battery Working

The conventional rechargeable batteries which we use in our day-to-day life consist of various separating components which are used for producing electrons with the chemical reaction of a metal and electrolyte. If once the paper of the battery is dipped in ion-based liquid, then the battery starts working i.e., electricity is generated by the movement of electrons from cathode terminal to anode terminal. This is due to the chemical reaction between the electrodes of paper battery and liquid. Due to the quick flow of the ions within a few seconds (10sec) energy will be stored in the paper-electrode during the recharging. By stacking various paper-batteries up on each other, the output of the paper battery can be increased.

Paper Battery Working
Paper Battery Working

As the paper batteries are connected each other very closely for increasing their output, there is chance of occurring short between the anode terminal and cathode terminal. If once the anode terminal contacts with cathode terminal, then there will be no flow of current in the external circuit. Thus, to avoid the short circuit between anode and cathode a barrier or separator is needed, which can be fulfilled by the paper separator.

Nanotubes used for Paper Battery
Nanotubes used for Paper Battery

Paper Battery= Paper (Cellulose) + Carbon Nanotubes

The paper battery can be used for various applications as it facilitates advantages such as folding, twisting, molding, crumpling, shaping, and cutting without affecting on its efficiency. As the paper batteries are the combination of cellulose paper and carbon nanotubes, which facilitates advantages of long term usage, steady power, and bursts of energy. These types of paper batteries are estimated to use for powering the next generation vehicles and medical devices.

Paper Battery Properties

The properties of paper battery can be recognized from the properties of cellulose such as excellent porosity, biodegradability, non-toxic, recyclability, high-tensile strength, good absorption capacity, and low-shear strength and also from the properties of carbon nanotubes such as low mass density, flexibility, high packing density, lightness, better electrical conductivity than silicon, thin (around 0.5 to 0.7mm), and low resistance.

Advantages of Paper Battery

  • Unlike the conventional batteries, paper battery can be used by folding, cutting, and rolling.
  • Paper battery functions as a battery as well as a capacitor.
  • Paper battery is a modern storage device with ultra-thin in size.
  • It has special properties such as more economical, biodegradable, and bio-compatible.
  • Paper battery can generate electrical energy of 1.5V.
  • The output voltage of paper battery can be customized based on requirement.

Disadvantages of Paper Battery

  • The carbon nanotubes used in paper battery are very expensive.
  • The paper battery wastage may damage lungs if it is inhaled.
  • The e-wastage is generated by paper batteries.

Applications of Paper Battery

Paper Battery Applications
Paper Battery Applications

There are numerous applications for paper batteries in various fields. In electronics, paper battery is typically used in mobiles, laptops, calculators, cameras, mouse, keyboard, Bluetooth devices, and so on. Similarly, in medical sciences for artificial tissues, cosmetics, drug delivery systems, and so on. In automobiles and aircraft, paper batteries are used in hybrid vehicles because of their light weight.

Are you interested in designing electronics projects with your own innovative ideas? Then, post your ideas, suggestions, and comments in the comments section below for further technical assistance.

14 Comments

  1. Hi I need a copy of paper battery

    1. Tarun Agarwal says:

      Hi Omotade

      I sincerely appreciate your kind response regarding my article

      And once again please visit our domestic website https://www.elprocus.com

  2. DEAR SIR
    CAN U DO MAINTENANCE FREE CAR BATTERY MANUFACTURE LINE ?
    I NEED THIS PROJECT SET UP MACHINERIS

    1. Tarun Agarwal says:

      Hi,

      I sincerely appreciate your kind response regarding my article

      And once again please visit our domestic website https://www.elprocus.com
      For any assistance or customization of projects please email us on team@elprocus.com

  3. what is the chemical equation/reaction of paper battery?

  4. Helllo
    This is abhilash
    I have read about paper battery…its good
    I have a doubt on it

    If it will be torn??
    It works or not….
    I wannna know about the price of paper battery

  5. Atole Shital says:

    Ur project is excellent. I just want to know the price of paper battery because this is my seminar topic.plz can u tell me the price of paper battery. plzzzz

  6. S.Usha Rani says:

    It is a very good project,I want to know the cost of this project

    1. Tarun Agarwal says:

      Hi S.Usha Rani, Sorry we do not have your project.
      For customization of any other projects please email us on team@elprocus.com

  7. jeyavigneshkumar says:

    nice to see such projects..easy to understand and for making too

    1. Tarun Agarwal says:

      Hi Vignesh kumar, Thank you for your appreciation. Also, please check the user friendly website https://www.elprocus.com for project ideas on all the latest technologies.

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