Vacuum Circuit Breaker Working and Applications

A circuit breaker is a device that, interrupts an electric circuit to prevent unwarranted current, caused by a short circuit, typically resulting from an overload. Its basic functionality is to interrupt current flow after a fault is detected. To know more about Circuit breakers read this article Types of Circuit Breaker and Its Importance. A vacuum circuit breaker is a kind of circuit breaker where the arc quenching takes place in vacuum medium. The operation of switching on and closing of current carrying contacts and interrelated arc interruption takes place in a vacuum chamber in the breaker which is called vacuum interrupter.

Vacuum Circuit Breaker
Vacuum Circuit Breaker

The Vacuum interrupter technology was first introduced in the year of 1960. But still, it is a developing technology. As time goes on, the size of the vacuum interrupter has reduced from its early 1960’s size due to different technical developments in this field of engineering.

Vacuum Interrupter
Vacuum Interrupter

Construction of Vacuum Circuit Breaker

The vacuum circuit breaker comprises a steel arc chamber in the center-symmetrically arranged ceramic insulators. The pressure inside the vacuum interrupter is maintained below 10^-4 torr.

The material used for current carrying contacts plays an important role in the performance of the vacuum circuit breaker. The alloys like, Copper-bismuth or copper-chrome are the ideal material to make VCB contacts.

Construction Of Vacuum Circuit Breaker
Construction Of Vacuum Circuit Breaker

From the figure shown above, the Vacuum circuit breaker consists of a fixed contact, a moving contact and a vacuum interrupter. The moving contact is connected to the control mechanism by stainless steel bellow. The arc shields are supported o the insulating housing such that they cover on these shields and is prevented from condensing on the insulating enclosure. The possibility of a leak is eliminated due to permanent sealing of vacuum chamber for that a glass vessel or ceramic vessel is used as the outer insulating body.

Working of  Vacuum Circuit Breaker

The sectional view of vacuum circuit breaker is shown in the figure below when the contacts are separated due to some abnormal conditions, an arc is struck between the contacts, the arc is produced due to ionization of metal ions and depends very much on the material of contacts.

Sectional view of Vacuum Circuit Breaker
Sectional view of Vacuum Circuit Breaker

The arc interruption in vacuum interrupters is different from other types of circuit breakers. The separation of contacts causes the release of vapor which is filled in the contact space. It consists positive ions liberated from contact material. The vapor density depends on the current in the arc. When the current decreases, the rate of vapor release decreases and after current zero, the medium regain its dielectric strength if the vapor density is reduced.

When current to be interrupted is very small in a vacuum, the arc has several parallel paths. The total current is divided into many parallel arcs which repel each other and spread over the contact surface. This is called diffused arc which can be interrupted easily.

At high values of current, the arc gets concentrated in a small region. It causes rapid vaporization of the contact surface. The interruption of the arc is possible if arc remains in diffused state. If it is quickly removed from the contact surface, the arc will be re-strike.

Arc extinction in vacuum breakers is greatly influenced by material and shape of the contacts and the technique of considering metal vapor. The path of the arc is kept moving so that temperature at any one point will not be high.

After the final arc interruption, there is rapidly building up of dielectric strength which is peculiar of the vacuum breaker. They are suitable for capacitor switching as it will give a re-strick free performance. The small current is interrupted before natural current zero, which may cause chopping whose level depends on the material of contact.

Advantages of VCB

Vacuum offers the utmost insulating strength. So it has extreme superior arc quenching properties than any other medium.

  • The vacuum circuit breaker has a long life.
  • Unlike Oil Circuit Breaker (OCB) or air blast Circuit Breaker (ABCB), the explosion of VCB is avoided. This enhances the safety of the operating personnel.
  • No fire hazard
  • The vacuum CB is fast in operation so ideal for fault clearing. VCB is suitable for repeated operation.
  • Vacuum circuit breakers are almost maintenance free.
  • No exhaust of gas to the atmosphere and Noiseless operation.

Disadvantages of VCB

  • The main disadvantage of VCB is that it is uneconomical at voltages exceeding 38 kVolts.
  • The cost of the breaker becomes excessive at higher voltages. This is due to the fact that at high voltages (above 38 kV) more than two numbers of the circuit breaker are required to be connected in series.
  • Moreover, the VCBs production is uneconomical if produced in small quantities.

Applications of Vacuum Circuit Breaker

The vacuum circuit breaker is today recognized as most reliable current interruption technology for medium voltage switchgear. It requires minimum maintenance compared to other circuit breaker technologies.

The technology is mainly suitable for mainly medium voltage application. For higher voltage vacuum technology has been developed, but it is not commercially feasible. Vacuum circuit breakers are used in metal clad Switchgear and also in porcelain housed circuit breakers.

Thus, this is all about Vacuum Circuit Breaker (VCB) working and applications. We hope that you have got a better understanding of this concept. Furthermore, any doubts regarding this concept or to implement any electrical and electronics projects ideas, please give your feedback by commenting in the comment section below. Here is a question for you, What is the working principle of VCB?

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