What is a Stepper Motor Driver : Types and Its ApplicationsA Motor Driver is an essential device that provides the required voltage and current to a stepper motor so that it gets a smooth operation. This is a DC type Motor that turns in steps. To design a stepper motor driver, selection of proper power supply, microcontroller, and the motor driver is very important. We know that microcontrollers can be used to rotate the motor, but while designing the driver, we have to focus on voltage and current. A single motor driver board can handle the currents and voltages for a motor. A Stepper motor turns exactly using a controller by synchronizing the pulse signals with the help of a Driver. This motor driver takes the pulse signals from a microcontroller and then changes them into the motion of the stepper motor.What is a Stepper Motor Driver?Definition: A motor driver that is designed to drive the motor like a stepper motor to rotate continuously by controlling the exact position without using a feedback system is known as a stepper motor driver. The drivers of this motor mainly provide variable current control as well as several step resolutions. They include fixed translators to allow the motor for controlling by easy step & direction inputs. motor-driver-ULN2003These drivers include different kinds of ICs that operate at less than 20 V supply voltage. The low-voltage and low-saturation voltage ICs are best to utilize for a two-phase stepper motor driver which is used in different portable devices like cameras, printers, etc.These drivers are available in different ratings for voltage as well as current. So the selection of this can be done based on the requirement of the motor which will be utilized. Most of these drivers are available in 0.6″×0.8 sizeStepper Motor Driver Working PrincipleThe working principle of this driver circuit is to control the operating of a stepper motor by sending current using a variety of phases in pulses in the direction of the motor. The designers not frequently used the wave driving technique due to the reasons like it provides small torque & inefficient because simply 1-phase of the motor uses at a time.The essential components used to drive stepper motor are controllers like a microprocessor/microcontroller, a driver IC and a PSU (power supply unit)., and other components like switches, potentiometers, heat sink, and connecting wires. ControllerThe first step is to select the microcontroller to design a driver. For the stepper motor, this microcontroller should have a minimum of four output pins. In addition, it includes ADC, timers, serial port based on the application of the driver.Motor DriverThe motor driver IC’s are available at low cost and they are easy to execute in terms of design to progress the whole circuit design time. The selection of the drivers can be done based on the motor ratings like voltages and current. The most popular motor driver like ULN2003 is used in non-H-Bridge based applications. It is suitable for driving the stepper motor. This driver includes a Darlington pair that can handle the max current up to 500mA and the max voltage up to 50VDC. The stepper motor driver circuit is shown below.motor-driver-circuit-diagramPower SupplyThe operating voltage range of the stepper motor ranges from 5volts to 12volts. The current supply drawn from this will be in the range of 100 mA to 400 mA. The design of the power supply can be done based on the motor specifications. The power supply should be regulated to avoid the fluctuations within torque and speed.Stepper Motor Driver TypesDrivers are mainly working in two modes like the pulse input mode as well as integrated controller mode. Based on the required operating system, one can select the desired combination.Pulse Input DriversThe control of a stepper motor can be done with the help of a pulse generator offered through the consumer. Earlier, the i/p of the pulse generator is Operation data. The customer selects this input on the host programmable controller, and then enters the operation command.Built-in Controller Type DriversThis kind of driver allows the stepper motor to be driving through a PC which is directly connected otherwise a programmable controller. Since no separate pulse generator is necessary, then drivers of this motor can save space & simplifies wiring.The different types of motor driver chips along with its features are listed below.Motor DriversMin Operating VoltageMax Operating VoltageMax Continuous Current For Each PhasePeak Current For Each PhaseFeaturesA49888 V35 V1 A2 A–DRV88258.2 V45 V1.5 A2.2 AMax High Voltage,High CurrentDRV88342.5 V10.8 V1.5 A2 AOperates with Low-Voltage, High CurrentDRV88806.5 V45 V1 A1.6 AAutoTune,Reduction of Digital Current, Max High VoltageMP65004.5 V35 V1.5 A2.5AHigh Current Control, Digital ControlTB67S279FTG10 V45 V1.1 A2 AADMD,Auto Gain Control,High MaxVoltageTB67S249FTG10 V47 V1.6 A4.5 AAuto Gain Control,ADMD,high max voltage,high currentSTSPIN8207 V45 V0.9 A1.5 A128 & 256Micro steps,Max HighVoltageSTSPIN2201.8 V10 V1.1 A1.3 A64, 128 &256 Micro steps,Low-voltageOperationAdvantages and DisadvantagesThe advantages and disadvantages of the stepper motor driver include the following.Battery driveSecure designProtection of SparkProtection of ThermalMounting Space is smallThis motor driver is used to drive Unipolar Stepper Motors.By using this, we can evade expensive driver boards.The disadvantages areThe design of this driver is not an efficient one.It needs a lot of wiring for a tiny application.ApplicationsThe applications areIndustrialBrush DC/ Stepper motorsFAQs1). What is the function of the stepper driver?It is used to control the operation of a stepper motor2). Which is the best stepper motor driver?ULN2003 is the best motor driver.3). What are the advantages of stepper motor?It is high reliability, simple, low-cost, high torque, etc.4). Is a stepper motor AC/DC?Stepper motors are AC motors.Thus, this is all about an overview of the stepper motor driver. It is an actuator used to change the signal from pulse to angular displacement. A motor driver drives the stepper motor to revolve at an angle in the fixed direction once receives a pulse signal. The performance of this motor mainly depends on the motor driver. Here is a question for you, what is the program algorithm? Share This Post: Facebook Twitter Google+ LinkedIn Pinterest Post navigation ‹ Previous What is a Surge Arrester : Working, Types and Its CharacteristicsNext › What is an Auto Transformer : Construction and Its Working Related Content What is RL Circuit : Working & Its Uses What is a Current Mirror : Circuit & Its Working What is a Form Factor & Its Significance What is Peak Inverse Voltage & Its WorkingAdd Comment Cancel replyComment:Name * Email * Website